Why Plastic Barrels Are the Best Choice for Industrial Storage?

In the world of industrial logistics and storage, the container you choose is a cornerstone of operational efficiency, safety, and cost-management. While several materials are available, one option consistently demonstrates a superior blend of resilience, versatility, and value: the plastic barrel, also known as a plastic drum.

For professionals tasked with sourcing these containers, the range of options can be vast. A look at the product categories offered by leading distributors like The Cary Company provides a perfect blueprint for understanding the full scope of plastic drum solutions available on the market today.

Here is a comprehensive analysis of why plastic drums are the premier choice, broken down into the key categories that define their application.

The Superior Advantages of Plastic Drums

The widespread use of plastic drums across industries from chemical manufacturing to food processing is no accident. It is the direct result of several compelling material advantages that HDPE (High-Density Polyethylene) provides over alternatives like steel or fiber.

Unmatched Corrosion & Chemical Resistance

Unlike metal drums, plastic will not rust, corrode, or react with a vast array of contents. This inert quality makes plastic drums ideal for storing aggressive chemicals, salts, fertilizers, water-based solutions, and food-grade products like juices, sauces, and ingredients. This resistance eliminates the risk of product contamination and container degradation, ensuring product purity and drum longevity.

Lightweight Construction for Easy & Economical Handling

A typical plastic drum weighs a fraction of its steel counterpart. This weight reduction has a direct and positive cascading effect: it lowers shipping and freight costs, reduces the physical strain on workers (minimizing the risk of injury), and simplifies overall handling and maneuverability in a warehouse or plant environment.

Exceptional Durability & Safety

Engineered from high-grade HDPE, these plastic barrels offer exceptional impact resistance, easily withstanding the bumps and drops of routine logistics without denting or cracking. As a non-sparking material, HDPE helps reduce the risk of ignition in environments where flammable vapors may be present.

Maximum Content Versatility

Plastic drums are manufactured to meet a range of stringent regulatory standards, depending on their intended use. Some are USDA and FDA-approved for direct food contact, making them suitable for handling ingredients and consumables. Others carry UN/DOT ratings for the safe transport of hazardous materials, such as corrosive chemicals or flammable liquids. By sourcing drums that meet specific departmental needs, organizations can streamline procurement while ensuring compliance across diverse applications.

Sustainable & Reusable Lifecycle

The robust construction of plastic barrels and drums is designed for repeated use. When their integrity is maintained, plastic drums can be thoroughly cleaned, sanitized, and reused for the same application or compatible products, helping reduce waste and lower per-use costs. Once a drum reaches the end of its service life, HDPE remains a highly recyclable material, making it a valuable contributor to corporate sustainability initiatives.

A Category-by-Category Guide to Plastic Drums

Understanding the different styles of plastic drums is essential for selecting the right container for your application. The Cary Company offers one of the most diverse drum selections in the industry, with options tailored to virtually every application.

Tight Head Drums (Non-Removable Head)

These drums are characterized by a permanently sealed top with two or more threaded bung openings. This design is necessary for securing volatile liquids and hazardous materials, as it creates a sealed environment that minimizes vapor release and prevents leakage. They are the standard for shipping and storing chemicals, pharmaceuticals, and certain fuels.

Open Head Drums (Removable Head)

Featuring a fully removable lid sealed with a heavy-duty bolt ring, lever lock ring, or alike, open head drums provide complete access to the interior. This design is generally not recommended for liquids that require streamlined pouring and dispensing. Instead, it is perfect for viscous materials like pastes, greases, paints, powders, granules, or even solid parts. Loading and unloading are fast and efficient with the accessible wide mouth.

55 Gallon Drums

Widely recognized as the industry standard for bulk storage and transport, 55-gallon drums offer a versatile solution for a broad range of materials. Available in both open head and tight head configurations, their uniform size makes them ideal for palletizing, stacking, and handling (equipment compatibility). Whether storing chemicals, oils, food ingredients, or waste, the 55-gallon capacity strikes a balance between volume efficiency and manageable handling.

Reconditioned Drums

Reconditioned plastic drums offer a cost-effective and eco-friendly solution for industrial storage and transport. Each drum has been previously used, then thoroughly cleaned and inspected to ensure continued performance, extending its service life while supporting sustainability goals. Available in both tight head and open head styles, select models are UN-rated for hazardous materials. While not FDA-approved for food or pharmaceutical use, these drums are ideal for storing chemicals, oils, and other non-consumable products.

Jerricans (Tight Head Containers)

This hybrid category blends the industrial sturdiness of a drum with the handling ease of a pail. Tight head containers, also known as jerrycans or jerricans, typically have a rectangular shape and are space-efficient for shipping and storage. They are engineered for secure liquid containment, featuring sealed, non-removable tops with precision openings for controlled dispensing. Available in a range of shapes, sizes, and colors—including UN-rated options—they provide reliable performance across food, industrial, and hazardous material applications.

Drum Liners & Accessories

The functionality of a drum is often defined by its accessories. Polyethylene drum liners act as a disposable barrier, protecting the drum from residue and enabling quick product changeover. Furthermore, a complete system includes accessories like hand pumps and electric pumps for dispensing, faucets for controlled pouring, and drum heaters to maintain the viscosity of contents.

Other Bulk Plastic Industrial Storage Solutions

Beyond plastic barrels, bulk plastic containers like bins and intermediate bulk containers (IBCs) offer scalable storage for liquids, solids, and semi-viscous materials. These solutions are ideal for high-volume operations that demand durability, chemical resistance, and efficient handling.

Intermediate Bulk Containers (IBCs)

Intermediate Bulk Containers (IBCs), commonly known as totes, are a highly efficient solution for bulk liquid storage and transport. These pallet-mounted units feature a durable HDPE bottle—typically 275 or 330 gallons—encased in a protective steel cage for added stability. Designed for easy handling with forklifts or pallet jacks, IBC totes reduce the need for multiple smaller containers, streamline logistics, and optimize space in warehouses and transport vehicles.

Heavy Duty Bins

Heavy duty bins are built to withstand the rigors of industrial use, offering high-capacity storage for bulk materials across sectors like manufacturing, agriculture, and food processing. Made from durable plastic resins, these bins feature reinforced corners, smooth interiors for easy cleaning, and stackable designs for efficient storage and transport. With capacities ranging from 180 to over 400 gallons, they’re ideal for handling solids, semi-liquids, and other demanding loads.

Conclusion: Partnering with the Right Supplier is Key

The operational benefits of plastic drums are clear. Their material science provides tangible advantages in safety, cost, and versatility. The final step in leveraging these benefits is sourcing them from a knowledgeable distributor with a deep inventory and industry expertise.

For businesses looking to optimize their storage solutions, understanding these categories provides a framework for making informed decisions. By selecting the right drum for the application—and partnering with a reliable supplier—companies can ensure their operations are safe, efficient, and cost-effective.

Our Corporate Office:Corporate Headquarters

1195 W. Fullerton Ave., Addison, IL 60101
Phone: (630) 629-6600
Hours: Mon–Fri, 7:30 AM – 5:30 PM (CST)

Our Warehouses & Regional Offices:Addison, Illinois

1195 W. Fullerton Ave., Addison, IL 60101
Phone: (630) 629-6600
Will Call Hours: Mon–Fri, 8:00 AM – 5:00 PM (CST)
Receiving Hours: 7:00 AM – 12:00 PM (CST)

Brownsburg, Indiana

4334 N County Rd 1000 E, Ste 120, Brownsburg, IN 46112
Phone: (812) 232-3413
Hours: Mon–Fri, 7:30 AM – 4:00 PM (EST)

Charlotte, North Carolina

12810 Virkler Dr., Ste 106, Charlotte, NC 28273
Phone: (630) 629-6600
Hours: Mon–Fri, 8:30 AM – 3:30 PM (EST)

Glendale Heights, Illinois

1640 Fullerton Ct., Ste 300, Glendale Heights, IL 60139
Phone: (630) 629-6600
Will Call Hours: Mon–Fri, 8:00 AM – 4:30 PM (CST)

Jurupa Valley, California (Containers Unlimited)

10220 San Sevaine Way, Jurupa Valley, CA 91752
Phone: (951) 682-1400
Hours: Mon–Fri, 6:30 AM – 2:00 PM (PST)

Livermore, California (Containers Unlimited)

6150 Las Positas Rd, Livermore, CA 94551
Phone: (510) 887-9277
Will Call Hours: Mon–Fri, 7:00 AM – 3:30 PM (PST))

Pittsburgh, Pennsylvania (Three Rivers Packaging)

20 39th St., Pittsburgh, PA 15201
Phone: (412) 778-3900
Hours: Mon–Fri, 8:00 AM – 5:00 PM (EST)

Salt Lake City, Utah (Quality Container)

5231 Harold Gatty Dr., Salt Lake City, UT 84116
Phone: (801) 977-0770
Hours: Mon–Fri, 8:00 AM – 4:30 PM (MST)

Grand Prairie, Texas

949 West Oakdale, Grand Prairie, TX 75050
Phone: (630) 629-6600
Hours: Mon–Fri, 8:00 AM – 5:00 PM (CT)

Why Choose The Cary Company?

Local Inventory: Quick pickup or delivery from a warehouse near you.
Expert Support: Dedicated teams at every location.
Nationwide Reach: From the Midwest to the West Coast and beyond.

Need help? Contact us today—we’re here to serve you!

Call: (630) 629-6600